Double Layer Roof Sheet Roll Former

Product Detail

Double Layer Roof Sheet Roll Former






Description

The double-layer roof sheets are rolled and molded, which are both solemn and elegant, and are beautiful. The appearance is smooth, ripple is uniform, the utilization rate is high, the strength is high, the production automation is high, the cost is low and durable. Double-layer tile machine products are widely used in large and medium-sized enterprises of civil construction, such as plant, garage, hangar, stadium exhibition hall, theaters and so on.




Main parameters

Item		Technical parameter
Suitable Material	Type	PPGI/GI/PPGL
	Thickness	0.3-0.8mm
	Wide	914mm/1000mm/1200mm/1250mm/1450mm
	Yield Strength	230~550MPA
Product Specs	Profile	Customized profile
	Effective width	Base on customized profile
	Length	Any length
Power Specs	Voltage	380V/3PH/50HZ, accept customization
	Main Motor	5.5kw
	Hydraulic motor	4kw
	Hydraulic pressure	10-12MPa
Machine Specs	Forming steps number	13~20 steps
	Shaft Material	45 # steel tempered, 70~90mm
	Roller Material	45 # steel chrome coated
	Main machine body	350# H steel welded
	Transmission	Chain and Sprocket, chain size 1.5 inch
	Wall Plate	16mm thickness
	Blade material	Cr12 mould steel with quenched treatment   60-62
	Forming Speed	8-12m/min for standard solution
Cutting system		Length-set cutting after roll formed and could pre-cutting to switch off the   coils
Control System		Delta PLC and Converter
Manual decoiler		Max width of coiling: 1000~1450mm Max weight of loading: 5000kg
Output Supporter		2 Pcs Simple Supporter
Dimension of the machine		7.5m~11m1.5mm1.2m
Weight of the machine		3.5 ton ~6 ton




Main features

1. This roll forming machine can roll form metal roofing sheet. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
2. Roll forming process : uncoiler, roll forming, forming step effect, cut to length.
3. Fully Automatic Control System with PLC.
4. Easy operation: Key in the length and quantity on the control panel.
5. 18 months warranty.




Main components

a. Manual Decoiler: 2 sets
Un-powered,Manually control steel coil inner bore shrinkage and stop,
Coil inner diameter is 500-- 508mm
Capacity: Max. 5 Ton





b. Main machine:
With feeding material guide, body frame made from H350 type steel by welding;
Rollers manufactured from 45# steel,CNC lathes,Heat Treatment, hard Chrome Coated;
Shafts Diameter=?75mm,precision machined
Gear/Sprocket driving, about 18/16 step to form
Main Motor=5.5KW , Frequency speed control
Forming speed approx.13-15m/min



c. Hydraulic Cutting device:
Cutter frame made from high quality 20mm steel plate by welding
Post cut, stop to cutting,Two pieces cutting blades,no blanking
Hydraulic motor: 2.2KW Cutting pressure: 0-8Mpa
Cutting tool material: Cr12, Heat treatment



d. PLC Control System (Touch screen brand:Taiwan WEINVIE ,PLC and Converter brand: Taiwan DELTA,Encoder brand:Japan Koyo)
Control the quantity and cutting length automatically
Combined with: PLC, Inverter, Touch Screen, Encoder, etc
Cut-to-length tolerance=±2 mm
Control Voltage 24V






Flow chart



Roof sheet picture






After-sell service

A. Foreign debugging

If you need, we will arrange our professional engineers to help you install and debug the machines well. Buyer should pay $60 per day




B. Guarantee period

The warranty will be maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during guarantee period, we will provide the parts free of charges, which is in the conditions of correct operation. (Natural disasters or factors which can’t forced by human are excluded).




C. Training

During installation and adjustment of the equipment, our engineers shall provide the training to

buyer’s personnel request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation and non-standard safety items, testing material and etc.




D. Lifetime services

Life time services to every customer.




Delivery